The Copper LED Tree

by DIYvolt in Workshop > Lighting

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The Copper LED Tree

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The Copper LED Tree #diyvolt #instructables #electronics #ttp223

There is something incredibly satisfying about turning scrap parts into a piece of functional art. If you have a drawer full of old power cables and broken electronics, this project is the perfect way to clear it out. In this guide, I will show you how to build a glowing copper wire tree from scratch using materials you probably already have lying around your workbench.

We will start by stripping down unused cables to get bare copper strands. I will walk you through a simple mechanical technique using just a nail and a ruler to shape those raw wires into intricate, spring-like leaves and sturdy branches.

A wire tree looks great on its own, but it looks even better when it lights up in the dark. To do this, I salvaged 24 tiny LEDs from an old light-up toy balloon that belonged to my younger cousin. We will integrate these LEDs directly into the branches. The coolest part is that the bare copper of the tree trunk actually acts as our positive electrical path, making the physical structure a working part of the circuit.

To hold everything together, we will mount the tree on a repurposed speaker box, using a stone to hide the mounting hole and give it a natural look. For power, I wanted to keep things extremely reliable. Instead of writing code for a microcontroller, we are going to wire up a basic Type-C lithium charging module and a 20-ohm resistor. This means you can light up your tree just by plugging it into any standard phone charger.

I will also share the real, messy side of making this project. When I first wired the tree, the delicate enameled wires snapped and shorted out under tension. It was a frustrating setback. upgraded to thicker wire, and simplified the connections so you can avoid my mistakes and get a perfectly working circuit on your very first try.

Grab your wire strippers and let us build something awesome.

Supplies

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Before we get started on the build, you will need to gather a few salvaged parts and standard bench tools. Here is the complete list of everything I used for this project.

Materials

  1. Unused scrap cables: You will strip these to get the thick bare copper strands for the trunk and branches.
  2. Enameled copper wire: Make sure to grab a wire with a slightly thicker cross-section so it does not snap when you pull it through the base.
  3. 24 small LEDs: I salvaged mine from an old light-up toy balloon, but any standard 3mm or 5mm LEDs from your parts bin will work perfectly.
  4. Small speaker box: A rectangular plastic or wooden box to act as the base and hide the wiring.
  5. Decorative stone: To cover the mounting hole at the base of the trunk.
  6. Mini lithium-ion charging module: Specifically one with a Type-C port so you can use a normal phone charger.
  7. 20-ohm resistor: To protect your LEDs from burning out.
  8. TTP223: we are going to use a cheap TTP223 capacitive touch sensor
  9. Solder and Glue: Standard rosin-core solder for the electronics and some glue to hold the charging module in place.

Tools

  1. Nail: For winding the copper wire into tight coils.
  2. Flat ruler: For pressing and flattening the coils into leaf shapes.
  3. Soldering iron: For making all your electrical connections.
  4. Drill or grinder: To make the main hole in the top of the speaker box for the tree trunk.
  5. Rotary tool or small files: To carve out a clean rectangular slot for the Type-C charging port.

Crafting the Copper Leaves and Branches

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Grab some old unused cables and strip them to get the individual copper strands. These recycled wires will form the entire structure of the tree.

Take one copper strand and wrap one end tightly around a nail to form a small coil. Leave a straight section of wire in the middle, and then make a second coil on the opposite end of the same strand.

Slide the coils off the nail. Gently stretch them out so they look like small springs. Place them on your table and press down firmly with a ruler to flatten them. As you press, the round loops of the coil will overlap.

Now you need to shape these flattened coils into leaves. Pinch and turn the overlapped wire until it mimics a natural leaf shape. You can look at the photos to see exactly how the overlapping rounds should sit.

To build a branch, take a few of these prepared strands and twist their straight middle sections together. Keep twisting and adding strands until you form a single branch holding up to four leaves.

Wiring and Soldering the LEDs

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Now it is time to bring the tree to life with light. Repurposing materials is a great way to build, so for this step, I salvaged small LEDs from an old light-up toy balloon. You can use whatever small LEDs you have in your parts bin.

Here is how to wire up the branches:

Take a piece of enameled copper wire and run it along your branch. Leave some extra wire hanging off the end so you have to make your final connections later.

Take one LED and twist one of its legs directly onto the bare copper of the branch. Take the enameled wire you just added and wrap it tightly around the second leg of the LED.

Carefully solder both of these connections so the circuit is solid and secure.

Repeat this exact process until you have built a total of 24 individual branches, each with its own LED.

Before assembling the rest of the tree, test each branch with a small battery. You want to verify that every LED lights up and ensure there are no short circuits in your soldering.

Once everything is tested and working, gather four individual branches and twist their bases together to form a thicker, combined branch. Make sure you mix the colors so each bundle features four different colored LEDs.


Mounting the Tree to the Base

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With the tree fully assembled and wired, it is time to give it a solid foundation. You need a base that not only supports the heavy copper but also doubles as an enclosure to hide your electronics. A small, rectangular speaker box works perfectly for this.

Take any base, But I took a speaker enclosure and use a grinder or a drill to make a hole right in the top panel. Ensure the hole is wide enough to fit the main copper trunk and all of your delicate enameled wires.

Carefully guide the bottom bundle of your tree (the roots) and the enameled wires down through the hole into the enclosure.

Before you pull the wires completely tight, place a decorative stone at the base of the trunk. This covers the drilled hole and gives the tree a natural look.

Once the stone is positioned exactly where you want it, pull the wires tight from the inside of the speaker box. Bend and flatten the thick copper "roots" against the inside ceiling of the enclosure to anchor the tree.

Check the fit to make sure the tree stands perfectly upright without wobbling. You can now step back and take a look at the overall shape of your build.

Rewiring

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Let's be honest. Projects rarely go perfectly on the first try. When I initially pulled the delicate enameled wires through the base and tightened everything down, several of the wires snapped or shorted out from the twisting and tension. It was incredibly frustrating to see the lights fail after all that careful assembly.

But troubleshooting is just part of the making process. It is important to share these mistakes so you can avoid them in your own build. I had to strip out the original thin wiring and start to make sure the tree was reliable.

  1. Upgrading the wire: I completely removed the old connections and switched to an enameled copper wire with a larger cross-section. The thicker wire is much stronger and handles the mechanical stress of being pulled into the enclosure without breaking.
  2. Simplifying the circuit: To cut down number of wires running down the trunk, I changed my wiring strategy. Instead of running a separate enameled wire for every single LED, I used one common wire for each cluster of four LEDs.
  3. Rebuilding: It took another hour and a half to patiently resolder the new connections and remount the tree securely into the base.

The only downside is that the thicker wires are slightly more visible on the branches than in my first attempt. That is a fair trade-off for a solid, working circuit. I ran a final test, and this time, every single LED lit up perfectly with zero shorts.

Wiring the Leds

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I decided to make this a straightforward light display. We just need a reliable way to give it power so we can easily turn it on and off.

For the power supply, I used a mini lithium-ion charging module with a Type-C port. This is a great choice because you can easily power the tree using a standard phone charger.

Cut a small rectangular slot in the side of your speaker box base. Make sure the Type-C port of the charging module fits perfectly through this hole. Glue the module securely inside the box so it does not move when you plug a cable in.


Configuring Mode of TTP223 Touch Sensor

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To make turning the tree on and off completely seamless, we are going to use a TTP223 capacitive touch sensor. The best part about this little module is that you do not even need to drill a hole for a physical button. Capacitive sensors can actually detect your finger through thin materials like plastic or wood.

This means we can mount the sensor completely out of sight inside the speaker box base, leaving the outside of your project looking clean.

The TTP223 only sends power while your finger is actively pressing it. To make it act like a normal light switch, you need to change its mode. Look closely at the board for two tiny metal contacts labeled Pad B. Put a small drop of solder across these contacts to bridge them. This puts the sensor into "toggle" mode, meaning one tap turns it on, and the next tap turns it off.

Take all of the enameled wires coming down from the negative side of your LEDs. Twist them together into one bundle and solder them to the TP223 GND.

Connect the VCC and GND pins on the touch sensor to the positive and negative pads on your Type-C charging module. Then, connect the OUT (or I/O) pin to the positive wire of your tree, making sure your 20-ohm resistor is still in place to protect the circuit. Connect the negative wire from the tree to the GND pad.

Once all your soldering is done, close up the speaker box base and plug a Type-C cable into the port. Your handmade copper tree should instantly light up the room!

Find a flat, clean spot on the inside wall or roof of your speaker box enclosure. glue to stick the sensor flat against the plastic. Make sure the side with the circle icon is facing the plastic wall.

Before you screw the base completely shut, plug in your Type-C cable and give it a test. Just tap the outside of the plastic case right where you glued the sensor. It will sense your finger straight through the enclosure and light up your copper tree.

The Final Result

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The Copper LED Tree #diyvolt #instructables #electronics #ttp223

Plug in your Type-C cable and watch your scrap materials turn into something beautiful. The 24 LEDs reflect off the bare copper branches and create a really warm glow in a dark room.

The best part about this build is that no two trees will ever look exactly the same. Every bend in the copper wire and every twist of the leaves gives your project its own unique character. Hiding all the wiring inside the repurposed speaker base keeps the whole piece looking clean and neat on your desk.

I hope this guide helps you look at your broken cables differently and inspires you to build your own functional art. If you decide to make one, definitely share some pictures in the comments below. I would love to see how your copper tree turns out.

  1. Add custom light patterns: If you decide you want flashing or fading lights, you can revisit the microcontroller idea. Dropping an ESP8266 NodeMCU or an Arduino Nano into the base would let you program custom breathing effects or even make the LEDs react to music in the room.
  2. Landscape the base: The single decorative stone covers the hole nicely, but you can dress it up even more. Try gluing down some model train moss, adding smaller gravel, or even pouring a thin puddle of colored epoxy resin to make it look like the tree is sitting next to a tiny pond.

The best part about DIY projects is that they are never really finished. You can always open to add new features whenever you get a fun idea.

Thanks for reading. If you decide to build your own, let me know in the comments. And if you want to see more of my upcoming projects, head over to DIYVolt and hit follow.